Continuous Casting Machine

Product Introduction

The CCM Continuous Casting Machine independently developed and manufactured by Tangshan Mingnan Automation Technology is a full-automatic steel water forming complete set of equipment, specially designed for medium and small steel mills and short-process metallurgical enterprises worldwide.

This equipment replaces the traditional intermittent mold casting process. It continuously guides molten steel from electric furnaces or converters into the crystallizer, and completes steel billet forming through water cooling crystallization, vibration demolding, secondary cooling, tension straightening and automatic cutting. It integrates four core intelligent control systems: intelligent temperature control, liquid level closed-loop control, dynamic reduction and automatic cutting.

Effectively solving the common problems of traditional casting equipment such as billet cracks, rough surface, large size deviation, high energy consumption and excessive labor dependence. With modular design, the machine can be customized in strands, billet sections and arc radii according to customers' factory conditions and output demands, suitable for steel production lines with annual output ranging from 20,000 to 1.5 million tons. It is widely used in global building materials, profile processing and metallurgical manufacturing industries.

Features

•Professional China Local Manufacturing & Global Service

Rooted in Tangshan, the core base of China's metallurgical equipment industry, we support one-stop customized production, overseas installation, commissioning and technical training. Fast delivery, complete spare parts supply and 24/7 online after-sales service, solving overseas customers' equipment operation and maintenance problems efficiently.

•High Yield & Low Operating Cost

The billet yield rate stably reaches over 96%, reducing metal loss by more than 20% compared with traditional mold casting. Equipped with intelligent secondary cooling water distribution system, it saves 30% cooling water and reduces ton-steel energy consumption by 12%, bringing long-term high economic benefits for steel enterprises.

•Fully Automatic PLC Intelligent Control & Labor-saving

Adopts Siemens PLC intelligent control system, realizing full-process automatic operation including mold liquid level automatic flow control, hydraulic non-sinusoidal vibration, dynamic soft reduction and fixed-length automatic flame cutting. The whole production line only needs 1-2 inspectors, greatly saving labor costs and improving production stability.

•Strong Compatibility & Flexible Customization

Supports multiple arc radii including R2.5/R4/R6/R8/R10m. It can produce square billets (60 x 60~200 x 200mm), rectangular billets and round billets, and is compatible with carbon steel, rebar steel, low alloy steel, stainless steel and other steel types. Customizable 1-4 strands to match different production capacity requirements.

•Durable Structure & Low Failure Rate

The crystallizer adopts chromium-zirconium copper composite coating, with steel passing capacity up to 25,000 tons. Modular and quick-disassembly design for core components realizes rapid replacement, reducing equipment shutdown and maintenance time by 60% and ensuring long-term continuous stable operation.

•Turnkey Project Solution

We provide overall factory layout design, equipment matching, production process debugging and long-term technical upgrade services. It can be perfectly matched with intermediate frequency furnaces, rolling mills, cooling beds, palletizing robots and other equipment to build a fully automatic short-process steelmaking production line.

Product Parameters

Parameter Item	Technical Specification
Model	CCM-R6000 Arc Continuous Casting Machine
Arc Radius	R6m (Optional: R2.5/R4/R8/R10m)
Billet Section Size	Standard 120×120mm; Custom 60×60~200×200mm square billet / Φ100~300mm round billet
Fixed Cutting Length	3~6m (adjustable via program)
Number of Strands	1~4 strands (customized)
Casting Speed	0.5~5m/min (stepless frequency conversion adjustment)
Applicable Steel Grades	Carbon steel, rebar steel, low alloy structural steel, stainless steel, spring steel
Ladle Capacity	10~50t
Tundish Capacity	3~8t, automatic stopper flow control
Vibration Mode	Hydraulic non-sinusoidal vibration, adjustable amplitude and frequency online
Cutting Mode	Flame cutting / Hydraulic shearing (optional)
Control System	Siemens PLC + Touch screen HMI, secondary intelligent process model
Hourly Output (Single Strand)	8~22t/h
Total Power	75~130kW
Working Voltage	380V/50Hz
Warranty Period	1-year full machine warranty, 2-year warranty for core components (crystallizer, motor, reducer)

Product Applications

1.Industry Application Scenarios

•Short-process steelmaking plants with electric arc furnaces
•Production lines for construction rebar, round steel and section steel
•Processing enterprises of stainless steel bars, wires and alloy forgings
•Scrap steel recycling and smelting processing factories

2.Downstream Supporting Products

The produced steel billets can be directly processed by rolling mills into finished products, including construction rebar, round steel, seamless steel pipe, stainless steel profiles, engineering machinery forgings, photovoltaic bracket section steel and hardware standard parts raw materials.

3.Global Application Advantages

The equipment is designed to adapt to the factory height, load conditions and power supply standards of small and medium-sized metallurgical plants in Southeast Asia, Africa, the Middle East, South America and other regions.

It can be connected with automatic palletizing machines, cooling beds and intelligent warehousing equipment to realize full-automatic integrated production of steelmaking, casting, rolling and palletizing, which is the preferred equipment for upgrading short-process steelmaking projects globally.